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Janelle Heinke, the owner of Ha’Peppas!, is considering a new oven in which to bake the firm’s signature dish, vegetarian pizza. Oven type A can handle 20 pizzas an hour. The fixed costs associated with oven A are $20,000 and the variable costs are $2.00 per pizza. Oven B is larger and can handle 40 pizzas an hour. The fixed costs associated with oven B are $30,000 and the variable costs are $1.25 per pizza. The pizzas sell for $14 each.

a) What is the break-even point for each oven?

b) If the owner expects to sell 9,000 pizzas, which oven should she purchase?

c) If the owner expects to sell 12,000 pizzas, which oven should she purchase?

d) At what volume should Janelle switch ovens?

 
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Illinois Furniture, Inc., produces all types of office furniture. The “Executive Secretary” is a chair that has been designed using ergonomics to provide comfort during long work hours. The chair sells for $130. There are 480 minutes available during the day, and the average daily demand has been 50 chairs. There are eight tasks:

a) Draw a precedence diagram of this operation.

b) What is the cycle time for this operation?

c) What is the theoretical minimum number of workstations?

d) Assign tasks to workstations.

e) What is the idle time per cycle?

f) How much total idle time is present in an 8-hour shift?

g) What is the efficiency of the assembly line, given your answer in (d)?

 
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The Mach 10 is a one-person sailboat manufactured by Creative Leisure. The final assembly plant is in Cupertino, California. The assembly area is available for production of the Mach 10 for 200 minutes per day. (The rest of the time it is busy making other products.) The daily demand is 60 boats. Given the information in the table,

a) Draw the precedence diagram and assign tasks using five workstations.

b) What is the efficiency of the assembly line, using your answer to (a)?

c) What is the theoretical minimum number of workstations?

d) What is the idle time per boat produced?

 
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Tailwind, Inc., produces high-quality but expensive training shoes for runners. The Tailwind shoe, which sells for $210, contains both gas- and liquid-filled compartments to provide more stability and better protection against knee, foot, and back injuries. Manufacturing the shoes requires 10 separate tasks. There are 400 minutes available for manufacturing the shoes in the plant each day. Daily demand is 60. The information for the tasks is as follows:

a) Draw the precedence diagram.

b) Assign tasks to the minimum feasible number of workstations according to the “ranked positioned weight” decision rule.

c) What is the efficiency of the process you completed in (b)?

d) What is the idle time per cycle?

 
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